COURSE CONTENT:
Session 1: Planning and Preparation
•Project Identification
•Project plan: InTent, Timing, Team, Tasks, Tools (5T)
•Analysis boundaries
•ID of baseline FMEA with lessons learned
•Basis for Structure Analysis Step
Session 2: Structure and Analysis
•Visualization of the analysis scope
•Structure tree or equivalent process flow diagram
•Identification of process steps and sub-steps
•Collaboration between customer and supplier engineering teams
•Basis for Function Analysis step.
Session 3: Function Analysis
•Visualization of product and process functions
•Function tree/net or equivalent process flow diagram
•Association of requirements or characteristics
•Collaboration between engineering teams (systems, safety and components)
•Basis for Failure Analysis step
Session 4: FAILURE ANALYSIS
•Establishment of the Failure Chain.
•Potential Failure Effects (FE), Failure Causes (FC)
•Identification of process failure causes using a fishbone diagram (4M) or failure network
•Collaboration between customer and supplier (FE)
•Basis for documentation of failures in the FMEA form and the Risk Analysis step.
Session 5: RISK ANALYSIS
•Assignment of existing/planned controls & rating of failures
•Assignment of Prevention Controls to the FCs
•Assignment f Detection Controls to the FCs and/or Failure Modes (FM)
•Evaluation of Action Priority (AP)
•Collaboration between customer and supplier (Severity)
•Basis for Optimisation Step.
Session 6: OPTIMISATION
•ID actions necessary to reduce risks
•Assign responsibilities & deadlines for actions
•Implementation and documentation of actions taken
•Collaboration between FMEA teams, management, customers and suppliers regarding potential failures.
•Basis for refinement of requirements and prevention and detection controls.
Session 7: RESULTS DOCUMENTATION
•Communication of results and conclusions of the analysis
•Establish the content of the documentation
•Documentation of actions taken including confirmation of the effectiveness of implemented actions & assessment of risk after actions taken.
•Communication of actions taken to reduce risks, including within the organization, and with customers and/or suppliers as appropriate
•Record of risk analysis and risk reduction to acceptable levels.
