Description
*The schedule of this class is not yet confirmed.**A separate email will be sent to the Learner once this class is confirmed to commence on the plotted date/s.
COURSE CONTENT:
Session 1: Planning and Preparation
•Project Identification
•Project plan: InTent, Timing, Team, Tasks, Tools (5T)
•Analysis boundaries
•ID of baseline FMEA with lessons learned
•Basis for Structure Analysis Step
Session 2: Structure and Analysis
•Visualization of the analysis scope
•Structure tree or equivalent process flow diagram
•Identification of process steps and sub-steps
•Collaboration between customer and supplier engineering teams
•Basis for Function Analysis step.
Session 3: Function Analysis
•Visualization of product and process functions
•Function tree/net or equivalent process flow diagram
•Association of requirements or characteristics
•Collaboration between engineering teams (systems, safety and components)
•Basis for Failure Analysis step
Session 4: FAILURE ANALYSIS
•Establishment of the Failure Chain.
•Potential Failure Effects (FE), Failure Causes (FC)
•Identification of process failure causes using a fishbone diagram (4M) or failure network
•Collaboration between customer and supplier (FE)
•Basis for documentation of failures in the FMEA form and the Risk Analysis step.
Session 5: RISK ANALYSIS
•Assignment of existing/planned controls & rating of failures
•Assignment of Prevention Controls to the FCs
•Assignment f Detection Controls to the FCs and/or Failure Modes (FM)
•Evaluation of Action Priority (AP)
•Collaboration between customer and supplier (Severity)
•Basis for Optimisation Step.
Session 6: OPTIMISATION
•ID actions necessary to reduce risks
•Assign responsibilities & deadlines for actions
•Implementation and documentation of actions taken
•Collaboration between FMEA teams, management, customers and suppliers regarding potential failures.
•Basis for refinement of requirements and prevention and detection controls.
Session 7: RESULTS DOCUMENTATION
•Communication of results and conclusions of the analysis
•Establish the content of the documentation
•Documentation of actions taken including confirmation of the effectiveness of implemented actions & assessment of risk after actions taken.
•Communication of actions taken to reduce risks, including within the organization, and with customers and/or suppliers as appropriate
•Record of risk analysis and risk reduction to acceptable levels.
Objectives
Upon completion of this course, learners will be able to:
•Explain the purpose of the development of the new AIAG-VDA FMEA handbook and identify how to apply a more robust methodology to address product and manufacturing process risk, while considering the complexities of multiple OEM-specific and regulatory requirements, and demanding consumers expectation for better and more innovative products;
•Satisfy IATF 16949:2016 clause 4.3.2, for Customer Specific Requirements.
Audience
The course is designed for:
1.Delegates who have a working knowledge of auditing management systems within the automotive sector and ISO 9001, and ideally involved in the implementation and/or auditing of IATF 16949:2016, CSR & core tools.
2.Delegates who are responsible for second party quality management systems audits and/r working with suppliers towards conformity/certification of IATF 16949:2016, CSR & core tools.
3.Delegates who are responsible for new product launches or implementing engineering changes with the use of cross functional teams.
Virtual Class PHP 5000.00 + 12% VAT
5180515230-Jun-20 08:45 HKT30-Jun-20 17:00 HKTPlaces AvailableEnglish